02-07-2012
Well, at long last and long delay, I think the '57 is going to be
finished tomorrow. I haven't tested it yet, though I have started it
up. All that's left is to make and weld the small tab on the throttle
rod that will hit the overdrive kickdown switch and after that, I will
be pulling the '57 outside, taking my '31 over to my dad's barn where
the '37 is and bringing the '37 over here to my garage to begin
disassembly.
The parts came in to mount the rear end for the '37 so I'll probably be
going to the local you-pull-it yard and getting one of the 8.8 Ford
Explorer rear ends.
To get the '57 done today I had to fabricate a few parts. My nephew
Jacob is 11 and seems to enjoy working on old cars so he comes over and
helps me out from time to time. He and I put the transmission in this
weekend and I finished up getting the new bearings in. Today I wired
everything up and finished up the rest.
First there was a pin missing that mounted the cable that comes from the
handle on the dash to the transmission. This engages and disengages
the overdrive. The pin is supposed to have a hole in it for the cable
to run through but I couldn't find one anywhere so I went to the parts
house and bought a pin and used a die my dad recently bought at an
estate auction to make a bolt.
It is absolutely necessary that the pin be able to rotate as the lever
moves, otherwise the wire will bind up and the assembly will not
function. I will probably have to go back later and add some type of
grommet to this setup so the pin will not wallow out the hole.
Fortunately, this cable is not something that's used often so it's not
vital at the moment.
Next I had to make a bracket to mount the kickdown switch to. These
brackets are reproduced for v8 applications but none are remade for 6
cylinder. I made a template from cardboard first then made the bracket
out of 1/8 inch steel like the original bracket.
Pretty close
Knowing this project was going to happen one day I got an extra throttle
rod from a 6 cylinder in a junkyard a while back. The "new" rod was
badly bent out of shape and very rusty so I had to reshape it to match
my rod.
Next I used some cardboard to mark the location at wide open throttle so
the tab that has to be welded on the throttle rod will just hit the
switch but won't bottom out and impede full throttle.
Hopefully the next post will be bringing the '37 over to my garage!